Do Shipping Containers Need Fiber Reinforced Plastic (FRP) Fabrication?

FRP (Fiber Reinforced Plastic) Fabrication for Shipping Containers: Is It Needed?

Key Takeaways

• Fiber-reinforced plastic (FRP) improves the durability and scratch resistance of shipping containers.
• FRP is tough, water-resistant, and easy to maintain, which makes it suitable for harsh environments.
• FRP panels are resistant to mold, mildew, stains, and chemicals for long-term usability.
• Custom design solutions and quick turnaround times make FRP installation efficient and cost-effective.
• Conexwest provides a 10-year warranty on new containers and a 5-year warranty on used containers with FRP.

Overview of Fiber-Reinforced Plastic

Fiber-reinforced plastic (FRP) is a composite material made of a polymer matrix reinforced with fibers. These fibers are usually glass, carbon, aramid, or basalt. The resulting material is exceptionally strong and durable.

FRP has several properties that make it a sound option for shipping containers:

1. High strength-to-weight ratio
2. Corrosion resistance
3. Low maintenance requirements
4. Resistance to environmental factors like UV rays, moisture, and chemicals
5. Easy to clean and maintain

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When You Need Fiber Reinforced Plastic Fabrication

FRP is durable and resistant to corrosion

1. Weight Reduction: FRP is significantly lighter than traditional materials such as steel or aluminum - this weight reduction is important for maximizing cargo capacity and reducing fuel costs during transport.
2. Corrosion Resistance: FRP is inherently resistant to corrosion, which makes it suitable for transporting goods in harsh environments or for long durations. This property is particularly beneficial for containers used in marine applications or for transporting chemicals that may corrode metal containers.
3. Thermal Insulation: FRP provides better insulation compared to metal containers, which is essential for transporting temperature-sensitive goods, helping maintain consistent temperatures and reducing the risk of spoilage or damage to sensitive cargo.
4. Durability and Impact Resistance: The combination of fiberglass and plastic in FRP results in a material that can withstand significant wear and tear, including rough handling during loading and unloading. This durability makes it suitable for long-term use.
5. Design Flexibility: FRP can be molded into various shapes and sizes, which allows for customization based on various shipping needs.

When You Do Not Need a Fiber Reinforced Plastic Fabrication

1. Cost Considerations: It can be more expensive than traditional materials like steel, especially for large orders. For companies operating on tight budgets, standard steel containers might be more cost-effective despite their drawbacks.
2. Heavy Load Requirements: For applications requiring containers to carry extremely heavy loads, traditional steel containers may still be preferred due to their superior load-bearing capacity. FRP, while strong, may not match the load capacity of metal in all scenarios.
3. Standardization: Many shipping operations rely on standardized containers for ease of transport and stacking. If FRP containers do not meet these standardized dimensions or if the shipping industry is predominantly using metal containers, it may not be practical to switch to FRP.
4. Environmental Conditions: In environments where exposure to extreme temperatures or conditions is minimal, the benefits of FRP may not justify its use. Traditional materials may suffice in such situations, especially if cost is a significant factor.

Applications of FRP Containers in the Shipping Industry

1. Food and Beverage Transport: FRP containers are used for transporting food products and beverages. Their non-toxic, non-absorbent nature prevents contamination and preserves the integrity of food items.
2. Chemical Storage: Due to their exceptional corrosion resistance, FRP containers are suitable for storing and transporting corrosive substances, including acids, alkalis, and solvents. This application is critical in industries such as pharmaceuticals and chemical manufacturing.
3. Water Treatment: FRP containers are used in water treatment facilities for storing potable water and other liquids. Their non-porous nature prevents bacterial growth so that the water remains clean and safe for consumption.
4. Hazardous Material Transport: The durable construction of FRP containers makes them suitable for transporting hazardous materials safely while minimizing the risk of leaks.
5. Industrial Applications: FRP containers are used in various industrial settings, including the storage of raw materials and waste products, thanks to their durability and resistance to harsh chemicals.
6. Marine Applications: FRP containers are also used in marine environments where exposure to saltwater and harsh weather conditions can damage traditional materials. Their lightweight nature aids in fuel efficiency during transport.

How Conexwest Can Help with Shipping Container Fabrication

Conexwest provides a range of shipping container solutions, including purchase, rental, and fabrication.

We are a comprehensive solution for shipping container fabrication all over the USA. Here’s why you should choose us for your project:

Customization Options

Whether you need to add windows, vents, partitions, shelving systems, or customized paint, we can customize your storage unit to suit your application. Our team can provide suggestions and examples from past projects to help you visualize how we can transform your container.

Quality and Expertise

Our fabrication shops are located across the country and staffed with highly skilled technicians and craftsmen who receive ongoing training in the latest container trends and technologies. We are committed to delivering top-quality production that ensures your container will withstand the rigors of use for years to come.

Transparent Pricing and Warranty

When you request a custom fabrication quote, you can expect clear communication about costs. Additionally, we stand behind our products with a warranty - new ISO shipping containers come with a 10-year warranty, while used cargo-worthy containers have a 5-year warranty so that your investment is protected.

Commitment to Customer Satisfaction

We are dedicated to providing you with the utmost satisfaction. If you have any questions about our services or need assistance with your container purchase, our team is ready to help. We encourage you to reach out to us for a quote or to discuss your needs.

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Frequently Asked Questions (FAQs)

How long does FRP last in shipping containers?

FRP panels are designed to be highly durable and can last for many years, even in harsh environments. With proper maintenance, FRP can significantly extend the lifespan of your shipping containers.

Can FRP be applied to existing containers?

Yes, FRP can be retrofitted to existing shipping containers. Our team at Conexwest can assess your current containers and recommend the best approach for installing FRP panels to improve their durability and performance.

What are the maintenance requirements for FRP?

FRP is relatively low maintenance compared to other materials. It is resistant to mold, mildew, stains, and chemicals, which makes it easy to clean and maintain. Regular inspections and basic cleaning are usually sufficient to keep FRP panels in good condition.

Is FRP environmentally friendly?

FRP is considered to be an environmentally friendly option because it is highly durable and requires less frequent replacement compared to other materials. Additionally, FRP panels can be recycled at the end of their lifespan to reduce their environmental impact.

Does Conexwest provide delivery services?

Yes, we provide on-demand delivery services for our containers. We work with you to plan the logistics of delivery so that your container arrives safely and on time. Our delivery options are flexible to accommodate your schedule and location.